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Top 10 machine tool brands in the world

Time:2022-01-25 Browse:Second-rate
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CCID Consulting once released the ranking of the global TOP10 CNC machine tool companies in the new year, and the ranking is divided according to the size of the company's revenue. In the end, Yamazaki Mazak from Japan ranked first with $5.28 billion, TRUMPF ranked second with $4.24 billion, and German-Japanese joint venture Demagesen Seiki ranked third with $3.82 billion, followed by Mag, Amada, Okuma, Makino, GROB, Haas, EMAG.

The TOP10 list has been rounded up by Japan, Germany and the United States, four in Japan, three in Germany, one joint venture between Germany and Japan, and two in the United States. Below are the introductions of these companies. Let's first talk about why the high-end machine tools in Japan and Germany are advanced?

The level and strength of the machine tool industry in Japan and Germany dominate the world. Many people do not know how important the machine tool industry is to a country? Machine tools are a very important foundation for advanced manufacturing and high-end equipment manufacturing, and are responsible for serving industries such as aerospace, automobile manufacturing, military industry, construction machinery, ships and power equipment. .

The modernization level of the machine tool industry can be said to be an important measure of a country's industrial development. my country has become the world's largest machine tool consumer and producer, but its strength in the field of high-end machine tools is relatively weak, and the gap with developed countries is still large.

How developed are the machine tool industries in Japan and Germany?

Japan's machine tool industry is well-known for its manufacturing level, especially in the field of high-end machine tools, and it is in a leading position in the world. For example, the world's famous machine tool brands in Japan are: Mazak, Amada, Okuma, Mori Seiki, Makino, Mitsubishi, etc. There are many machine tool companies in Japan, and the technology is very advanced. For example, the world-famous Mazak is the most powerful company in the global machine tool field. Mazak was once the best machine tool equipment supplier for Boeing Group and an important supplier to Russian military enterprises. As early as 2013, the British Prince of Wales also personally thanked the Yamazaki family of Japan for their great contribution to European industry and manufacturing.

For example, the mother machine with the highest precision in the field of ultra-precision machining in the world comes from Jatecote of Japan, which involves four major industries: bearings, machine tools, rotation and steering systems. The company has set up 6 bearing factories, 8 auto parts factories and 1 machine tool factory in Wuxi, Xiamen, Dalian, Changchun, Foshan, Tianjin and other places in my country.

For example, Japan's Sodick has the world's only WEDM EDM with nanometer-level machining accuracy, and the world's first hybrid wire cutting machine. Japan's Amada has the world's fastest fiber laser metal cutting machine in the 4kw class, so there are countless such examples.

Germany's industrial and manufacturing strength is equally impressive. Germany has always been a major and powerful country in the global manufacturing industry, especially in the field of machine tool industry. For example, well-known German machine tool companies include Gitmeier, Trumpf Group, Siemens, Schuler, Emmag, Schleifring, Index and so on. In particular, the Gitmai Group, the world's largest manufacturer of metal cutting equipment, owns three well-known brands: Delk, Macho and Gitmin.

The Schuler Group in Germany has been producing metal processing machine tools as early as 1852. The company's services involve all aspects of metal processing, and can provide machines, production lines, technology and related services. In the field of industrial robots, Schuler also has a press automation device that can increase efficiency by more than 20%.

The five-axis vertical machining center of Germany's Hammer Company is in the world's leading position, and more than 17,000 universal milling machines and machining centers produced by Hammer have been used worldwide.

Germany has always attached importance to the important strategic position of the machine tool industry, especially in many aspects to vigorously support. Especially after the first CNC machine tool was developed in 1956, Germany attached great importance to research and development, scientific experiments, the combination of theory and practice, and both basic scientific research and applied technical research. German companies work closely with university scientific research departments to conduct in-depth research on the commonality and characteristics of CNC machine tools, especially in terms of quality. Ultimately, German CNC machine tools have ultra-high quality and advanced performance. Genuine goods, making its exports all over the world.

Germany pays special attention to the advancement and practicability of CNC machine tool mainframes and accessories. Germany also strives to improve the quality and performance of mechanical, electrical, hydraulic, pneumatic, optical, tool, measurement, CNC systems, and various functional components. Keep improving and take the lead in the world for a long time. For example, the numerical control system of Siemens is world-renowned and adopted by all countries.

Japan attaches great importance to the development of the machine tool industry, and guides its development through planning and regulations (such as "machine vibration law", "electromechanical law", "machine information law", etc.). Japan has just started to learn from Germany in talent training and machine tool components, and has learned from the American model in quality management and CNC machine tool technology, and finally surpassed the blue. Since Japan developed the first CNC machine tool in 1958, its output (7,342 units) exceeded that of the United States (5,688 units) in 1978, and Japan's output and export volume have been ranked first in the world.

Japan is already a well-known machine tool power. Japan's machine tool technology has almost no rivals in the world except Germany. Its famous brands Mazak, Fanuc, Okuma, Amada, etc. are all leaders in the global machine tool industry. Japan has become a leader in the field of machine tools, and Japan's success in machine tools has good reference significance. How did Japan go from a small machine tool country to a world machine tool power?

One of the reasons: Japan is good at learning and attaches great importance to the introduction of advanced technology and equipment. The Japanese continue to learn and absorb the experience of various countries in the world and introduce the results to speed up the development of the machine tool industry. Historically, Japan has also emerged from a long-term feudal rule, and its own technical foundation was also very weak before. Japan started research from scratch and introduced a large number of advanced technical equipment, including purchasing advanced machine tools from Germany, the United States and other countries for anatomical analysis, and hiring foreign machine tool experts as consultants and guidance to develop and produce domestic machine tools, and even imitate them. In the end, Japan has mastered the world's advanced machine tool technology at the fastest speed.

Japan is good at learning not only at the technical level. Especially in terms of management, Japan learns to introduce the enterprise management method of Germany, the world's powerful machine tool country, and conducts strict professional management, optimizes management procedures, and forms integrated development; especially in terms of quality control, Japan has formulated on the basis of German industrial standards. Japan's industrial norms, technical standards and other foundations, and a quality team has been established to ensure the excellent quality of each process, which has laid a very solid foundation for Japan's automated production.

The Japanese's assiduous study at the "copy" level has made Japanese machine tools develop rapidly. Although Japan has become a major producer of machine tools in the world, and a large number of products are also exported abroad, Japan still imports advanced equipment from Europe and the United States every year, and introduces advanced technology from Europe and the United States in a timely manner. Therefore, keeping pace with the times and continuous learning is an important foundation for the sustainable development and long-term leadership of the Japanese machine tool industry.

The second reason: Japan is very focused on innovation and is committed to developing the latest technology in the world. These factors have made Japan a long-term global leader in machine tool production. In fact, the Japanese have an almost fanatical pursuit and exploration of technological innovation. Especially in the field of high-end machine tool manufacturing, Japan has always been aiming at the latest technology and the top technology in the world's machine tool production, constantly in-depth research and development, constantly researching new topics, and constantly launching new products. For example, the mother machine with the highest precision in the global ultra-precision machining field comes from Japan.

Another example is the AHN15-3D free-form diamond processing machine from Jtket, Japan. This equipment is mainly used for ultra-precision turning and grinding of various optical lenses and blue lens molds. The performance of the machine tool reaches 30nm. Part forming accuracy and 1nm Grade ra surface roughness. Importantly, only in terms of machining accuracy, it is nearly 8 times higher than the LODTM and DTM-3 of LLNL in the United States and the OAGM2500 of CUPE in the United Kingdom. Even in the face of the high construction cost of such ultra-high-precision machine tools and the limited application scenarios, Japan is still tirelessly exploring the human limit of precision.

It is such a tenacious pursuit of technological innovation by the Japanese that Japanese high-end machine tools continue to seize the technological frontier of global machine tool production and keep themselves invincible. Especially with the continuous production of research results, Japan has frequently developed batches of advanced machine tools with ultra-high-tech content. It is worth mentioning that the Japanese machine tool industry has new research topics every year. Every year, it launches the latest cutting-edge technologies and develops new products with global technology leadership every year, and continues to promote the continuous progress of its machine tool industry.

The third reason: The Japanese attach great importance to the development of foreign trade and continuously increase overseas investment, which has effectively enhanced Japan's strong competitiveness in the global machine tool market. As we all know, Japan has a large number of machine tool companies that have established factories around the world and continue to export machine tool products. It is worth mentioning that this output not only made Japanese machine tool brands famous in the world, but also made huge profits, laying a solid foundation and opening up a wider road for the subsequent enterprise development and product development in Japan. While many countries in the world are still importing Japanese machine tools to solve manufacturing and processing problems, Japanese high-end machine tool companies are already planning their next global product strategy. Therefore, the Japanese's spirit of excellence in quality and innovative strategy has become an important factor for Japan's high-end machine tools to lead the world.

The fourth reason: Japan attaches great importance to the cultivation of talents, and promotes the development of the industry with talents. There is a famous saying: when a young man is strong, the country is strong, and when talents are prosperous, the country is prosperous. In fact, the cultivation of Japanese talents has become an extremely important invisible factor in the development of the Japanese machine tool industry. In particular, Japan, which is founded on industry, has made great efforts in talent training. The Japanese have established a very complete education system and talent training system, the most typical of which is the competition system for the cultivation of skilled talents.

Japan's competition system is a system in the skills revitalization plan, which supports and closely integrates with the vocational skills evaluation system. Japan's vocational skills competitions are subdivided into three categories: one is the youth manufacturing competition; the second is the youth skills competition; the third is the skilled competition. The winners of the competition can not only receive generous rewards, but also exempt from professional qualifications. Therefore, the competition has shaped the social atmosphere of respecting skills in Japan, strengthened the practical ability of skilled talents, and is especially conducive to the cultivation of professional psychology of skilled talents. It is not just words that the Japanese attach importance to talents and skilled workers, including Germany, skilled workers have very high status and income levels in Germany and Japan. It can be said that the concept of blue collar is definitely not a derogatory term in Germany and Japan.

Due to the high importance attached by the entire country to talent training, the Japanese high-end machine tool industry has a steady stream of talent reserves, and the technical reserve force effectively guarantees the future sustainable development of the Japanese machine tool industry.

The top ten top high-end machine tool brands in the world are as follows:

1. (Japan) Yamazaki Mazak MAZAK

Japan's Yamazaki Mazak (MAZAK) is a world-renowned machine tool manufacturer, and its market share ranks first all year round. Founded in 1919, the company mainly produces CNC lathes, compound turning and milling machining centers, vertical machining centers, horizontal machining centers, CNC laser systems, FMS flexible production systems, CAD/CAM systems, CNC devices and production support software, etc. The products are known in the industry for their high speed and high precision, and their products are used in various industries of the machinery industry. Customers are mainly distributed in different industries such as automobile, machinery, electronics, energy, medical and so on. With the continuous development of manufacturing technology, automation and digital technology.

Yamazaki Mazak has a total of 10 production companies in the world, including 5 in Japan: Yamazaki Mazak Oguchi Factory, Yamazaki Mazak Minokamo Factory, Yamazaki Mazak Minokamo Second Factory, Yamazaki Mazak Seiko Factory and Yamazaki Mazak OPTONICS factory, the United States (Mazak Corporation), the United Kingdom (Yamazaki Masina), Singapore (Yamazaki Mazak Singapore) and China (Ningxia Little Giant Machine Tool Co., Ltd.), (Liaoning Dalian Factory). In addition, Yamazaki Mazak has set up 30 Technology Centers (TechnologyCenter) in more than 60 places around the world. Together with Mazak Technical Centers around the world, Yamazaki Mazak has established more than 80 customer support bases around the world.

Through the inspection of the machining, sheet metal, and assembly workshops of Mazak Oguchi Factory, it is found that the manufacturing and management of Japanese machine tools is shocking.

The Oguchi Factory in Japan was established in 1961 and was the first factory of Mazak Company. Since Mazak produces precision machining machine tools, the assembly precision is extremely high, and there are very strict requirements for temperature, humidity changes and vibration. Therefore, the factory is completely embedded in the ground, providing a relatively constant environment for processing, which is very suitable for High-precision machining and assembly requirements.

In the assembly workshop, the biggest feature of Mazak's intelligence lies in the transparency of the assembly process. Every worker in the assembly workshop holds a tablet computer and records the assembly progress, quality and other data of each piece of equipment in a timely manner. Through the assembly production kanban, workers can timely understand the equipment layout diagram, assembly Gantt chart and equipment assembly status in the assembly workshop, and reflect in real time. The status of each machine tool and the production progress and status of the order;

In terms of quality management of Mazak, the automatic detection of manufacturing accuracy has been fully realized. It is worth mentioning that the manufacturing process is bound to the worker code. If there is a quality problem with the machine tool, the operator can be traced.

Every processing equipment, logistics equipment and automated warehouse in Mazak Dakou Factory have been connected to the Internet, and 12.3 million pieces of data of various equipment can be collected every day through Smart BOX. The key process parameters of the machine tool, such as feed rate, etc., and different equipment states are represented by different colors, so that the daily/monthly operation of each machine tool can be very clearly known, so as to realize the refined control of each machine tool. ;Especially after an alarm occurs in the production site machine tool, it can be notified through PDA, alarm and other forms.

After an alarm occurs on the machine tool, it is important to analyze it in depth, and find out the cause of the alarm, such as whether the tool life has expired, and reduce downtime by replacing it in time. Through the real-time monitoring of the equipment, the unplanned downtime of the Dakou factory is shortened every year. As early as June 2016 to May 2017, Mazak Japan monitored and processed the equipment in a timely manner, which was greatly reduced compared to 2015. 55%. The application of the Mazak iSMART Factory solution in Dakou Factory has realized the digitalization of all production activities. Through visualization and data analysis and utilization, it can shorten the production cycle, improve the quality, strengthen the tracking management, and reduce the management workload.

Mazak adopts fixed-point assembly in the assembly process. They say it is very difficult to fully automate the assembly process. Because it does not only need the size of the drawing for the processing of parts, it can be done automatically by the equipment. The assembly process relies on the experience of the workers. Therefore, the work rhythm of the personnel in the assembly process is not busy. But Mazak's production schedule is very distinctive: Mazak's factory has a movable trolley with a piece of A3 paper on top: the first row is the country - each country has different product standards; the second row is Customer name; the third line is the machine number, each number is unique, and the number represents the instrument. The next sign is the work schedule, which represents the date and work plan 16T-18T. In practice, circles are used to represent 16T, 17T, and 18T. The completed ones use blue magnets, and those in progress use yellow magnets.

Mazak's installation process code: for example, from T1 to 51T, which represent different installation stages - mechanical installation, electrical installation, mechanical inspection, electrical inspection, debugging, packaging, out of warehouse, etc. The machining center is air-conditioned, the precision machining center is 25 degrees +_2 degrees, and the testing room is 20 degrees +-2 degrees. The assembly workshop is also air-conditioned to reduce temperature fluctuations. The assembly process is divided into two sub-processes: the first is rack installation and the second is component installation. After the rack is assembled, it is lifted and transported to the parts installation area with a flatbed truck. Now Mazak is converting that cart sign into an electronic sign. In this way, the position of each machine can be automatically positioned by the system, so that the AGV trolley can automatically transport the parts to the corresponding machine position. Now, Mazak's AGV car no longer needs to use underground induction lines, but navigates through three-point positioning. Mazak produces 12 million pieces of data every day. How to use this data is still a challenge, and Mazak is still exploring.

The most important thing is that Mazak pays special attention to the improvement of the skills of workers, and they put the names of all skilled workers (in Japan, skilled workers, first-level skilled workers are assessed by the central government, and second-level skilled workers are assessed by the provincial government). All hang in the corridor of the company headquarters, and among them are 3 "contemporary famous workers" (the highest honor for workers). In fact, the wages of skilled workers in European and American countries are very high. For example, according to a survey by the Nihon Keizai Shimbun, among technicians, the company with the highest annual income in 2018 was Sony, with an annual per capita income of 7.76 million yen ( According to the exchange rate at that time, about 500,000 yuan), and the company's benefits are also very good, about 60% of the employee's rent is subsidized by the company. According to statistics, the average annual salary of electricians in the United States has reached 57,106 US dollars (equivalent to RMB 390,000+), and the annual salary of the top 10% electricians with the highest income even exceeds 70,838 US dollars (equivalent to RMB 480,000+). Therefore, Japan's high-end manufacturing industry is so developed, and it is indispensable to attach great importance to skilled workers.

In addition, Japan's Mazak has launched a new generation of multi-processing machine INTEGREX i-500. It not only has the turning, milling and 5-axis machining capabilities of composite machining equipment, but also integrates the capabilities of special machine tools such as gear forming, hobbing, and long drill machining. It can complete everything from blank to finished product in one clamping. processing, greatly improving the production efficiency.

2. (Germany) Trumpf

TRUMPF Group is one of the leading companies in the global manufacturing technology field. TRUMPF Group is also one of the initiators of German Industry 4.0. It is a very powerful global high-tech enterprise. Since its establishment in 1923, it has a glorious history of more than 80 years. Headquartered in Ditzingen near Stuttgart, Germany, the TRUMPF Group is a technology and market leader in the field of industrial lasers and laser systems.

Mr. Christian Trumpf, the founder of TRUMPF Group, opened a flexible shaft company in Stuttgart, Germany in 1923, which became the predecessor of TRUMPF Group. In the 1960s, the TRUMPF Group began to get involved in the laser field, and in the 1980s created an industry-leading laser. TRUMPF Group once invested 296.2 million euros in research and development, an increase of 11.7% year-on-year to maintain its technological leadership. TRUMPF Group ranks first in the world in the field of laser processing, and it is also the third largest machine tool manufacturer in the world.

By scanning the TRUMPF Group, you can see the processing links of TRUMPF's laser cutting machines, punching machine tools, bending machines and automatic loading and unloading devices, especially the processing efficiency and processing accuracy are very shocking, and you can appreciate the world's most advanced machine tools. Processing Technology.

TRUMPF's laser products mainly include: high-power carbon dioxide lasers and solid-state lasers, of which solid-state lasers mainly include disk lasers, fiber lasers, diode lasers, and pulsed lasers.

The machine tool products of TRUMPF Group mainly include: plane laser cutting machine, punching machine, punching laser composite processing, bending machine, etc. It is worth mentioning that the processing efficiency of TRUMPF's high-end laser cutting machine tools is more than three times that of ordinary machine tools, which can realize high-speed and high-precision laser processing and punching, bending, marking, etc. The laser source can be shared by multiple devices and realize three-dimensional laser cutting and welding. The blanking machine of TRUMPF can complete all the processing procedures of the workpiece on one machine tool. Therefore, it is capable of complex three-dimensional sheet metal processing, and also provides supporting automatic loading and unloading equipment.

It is worth mentioning that TRUMPF’s laser metal 3D printing technology is also a global industry leader. The LMF (Laser Metal Fusion) system of the TruPrint product series mainly irradiates the powder layer through a 200-watt laser, while the build chamber sinks. The excess powder is poured into an overflow powder receiver, all in an enclosed space with only 0.1% oxygen to prevent oxidation and possible fire; while the TruPrint product line's LMD (Laser Metal Deposition) The technology enables 3D printing of new metal structures on existing parts by laser cladding, creating a molten pool on the surface of the part, and simultaneously depositing molten metal powder onto the object. Combining two complementary metal 3D printing technologies, LMD and LMF, TRUMPF claims that it can meet various metal 3D printing needs of customers.

As early as 2015, TRUMPF started to build its own Industry 4.0 smart factory.

The reason for the success of TRUMPF is that it is truly "people-oriented". For example, during the financial crisis in 2009, Trumpf Group has maintained continuous growth. The TRUMPF Group did not even have any layoffs, but adopted a very wonderful method: that is, the way of reducing the working hours of employees (reducing working hours but not reducing wages), storing the reduced working hours in a "time bank" and waiting for the economy to recover. By working overtime to make up the working hours, he successfully survived the economic crisis.

Especially as a family business, Mr. Trumpf, the founder of TRUMPF Group, handed over the management of the business to Mr. Berthold Leibinger, the father of the current chairman, Ms. Nicola Leibinger-Kammueller, without a suitable successor. It is worth mentioning that in 1978, Mr. Berthold Leibinger, the then chairman of the board, brought back a very special piece of luggage-a 1-kilowatt carbon dioxide laser from the United States. Trumpf developed the first one in the following year. Laser and nibbling machine tools, thus starting the TRUMPF Group's continuous invention and innovation in this field. For decades, TRUMPF has kept the lifeblood of enterprise development in the hands of the family, without being influenced by investors, which is a very important reason for TRUMPF to grow into a century-old store.

In addition to the application in the field of machine tools, the laser technology of TRUMPF Group is also used in the fields of meteorology, medicine, and municipal administration: by shooting the ultra-short-wavelength green light source laser into the clouds, 3D images of the clouds can be simulated and captured in real time. Its cloud density, moving direction, etc., can predict the weather; TRUMPF's laser precision can reach the level of peeling egg shells without damage to the egg membrane, and based on this technology, it has been applied to the pharmaceutical industry. At the 601-meter-high Mekka Royal Clock Tower Hotel, Trumpf's technology is used to shoot a laser beam up to 30 kilometers into the night sky at night, which can illuminate almost the entire city.

TRUMPF's capital investment in R&D has even reached 9.5% of its turnover, and about 2,100 people have conquered the research and development of new products. What many people can't think of is that TRUMPF also has a huge contribution to the Netherlands' ASML EUV lithography machine, an important process equipment in the world's top chip field. As we all know, semiconductors have been able to achieve an integration density of 100 million transistors in 1 square millimeter, and the size of semiconductor structures is getting closer and closer to the atomic level. It is worth mentioning that TRUMPF has worked closely with the world's largest lithography system manufacturer, ASML of the Netherlands, and lens manufacturer Zeiss, to develop a CO2 laser system that is unique in the world, which can process more than 100 wafers per second. The TRUMPF high-power laser amplifier plays a key role in the manufacture of chips: with it, a luminescent plasma is generated, which provides extreme ultraviolet (EUV) light for exposing the wafer. Therefore, TRUMPF's components drive the lithography process, which is sufficient for the mass production applications that are being prepared by several chip manufacturers around the world

3. (Germany) DMGMORI

German DMGMORI is a joint venture between Germany's Demag and Japan's Mori Seiki. The DMGMORI brand integrates the advantages of MORISEIKI 65 years and DMG 143 years. Demagesen precision machine tools have a very high reputation in China and the world, and are an important equipment manufacturer in high-end manufacturing. The vertical machining, horizontal machining, three-axis, four-axis, five-axis, turning and milling compound machining centers, and ultrasonic/laser machining centers produced by Demagesen Seiki represent the development direction and the highest technical level of the machine tool industry at home and abroad. DMG has become the largest machine tool group in Europe, especially the integration of Germany's DMG and Japan's Mori Seiki Co., Ltd., the combination of German manufacturing (DMG 143 years) + Japanese manufacturing (MORI SEIKI 65 years), forming a new global CNC machine tool Leader - DMG MORI

DMG MORI machines are very well made and look very beautiful. The LaserTec 65 hybrid machining center from DMG MORI is the only hybrid machine to date that integrates generative laser surfacing technology into a fully functional 5-axis milling machine. It integrates additive manufacturing and machining (subtractive manufacturing), and can quickly manufacture blanks through the additive manufacturing process of laser surfacing, becoming a new highly complex and personalized production method.

It is worth mentioning that in an era of shorter product life cycles, more complex and more personalized components, generative manufacturing processes enable the production of complex geometries and complex workpieces. The unique composite technology of Demagesen Precision Machinery's laser surfacing and milling processing through powder nozzles provides users with new application and geometry possibilities. With the LASERTEC 65 additive manufacturing process, the build speed can be up to 20 times faster than in the powder bed!

DMG MORI is one of the largest machine tool manufacturers in Europe and one of the innovation leaders in the machine tool industry, constantly developing trend-setting products. DMG MORI brings innovative technologies in various fields such as aerospace, automotive and additive manufacturing, and also presents a wealth of digital solutions, covering the whole process of mission planning and preparation to production and monitoring.

Some of the advantages of DMG MORI's machine tools stand out: First of all, there is a three-year warranty period, which is rare in the machine tool industry. The long warranty period also stems from the confidence of DMG MORI; secondly, it allows users to make their own apps based on their own experience, and call the home-made apps as macro programs, which greatly improves production efficiency. Third, some machine tools have a touch screen operation interface. The screen is extremely resistant to oil pollution and allows users to operate with gloves, which reflects the humanization that DMG MORI pays attention to in human-machine collaboration.

DMG MORI once claimed: they have all the production technology in the aerospace field. "Without the machining of the parts by DMG MORI, our planes would not be able to take off". In fact, DMG MORI offers its customers numerous high-tech and high-performance machine tools in the aerospace sector, cooperating with them to develop pioneering production processes and complete turnkey solutions. As an all-round supplier, DMG MORI's complete line of machine tools meets the processing requirements of the most advanced and complex workpieces in the aerospace industry. For example, many aircraft landing gears, engines, blisks, blades, etc. are machined by DMG MORI. The materials of these parts are all titanium alloys or high-temperature alloys, and the torque and power requirements of the machine are particularly high.

Of course, DMG MORI is not just about technology. One-step service is the biggest pursuit of DMG MORI. For example, DMG MORI has a sales service center, a team of more than 200 service engineers, 100 service vehicles, a sales service team of 80 people, and a technical engineer and training team of 80 people, which is huge and complete. The configuration of the service team enables them to quickly respond to user needs and solve customer problems.

The person in charge of DMG MORI said: technology integration service, wholeheartedly responsible for customers, this is the cornerstone of our success. This may be the enduring secret of DMG MORI in the world,

 

4. (USA) MAG

MAG is a multinational machine tool manufacturing company headquartered in Michigan, USA. MAG is a group company composed of many world-class machine tool manufacturing companies and control system companies. MAG Group's machine tool output value once reached 1.5 billion US dollars, ranking sixth in the world. As a machine tool and automation system company, MAG can provide users with complete tailor-made machining solutions, mainly serving the durable goods industry.

MAG owns many well-known brands: Binger, Cincinnati, Klaus Wheeler, Xero, Fado, Giddings Lewis, Hessup, Honsberg, Wheeler, and Witsch. Frank et al. As an outstanding supplier, MAG is known for perfect process technology and tailor-made production solutions based on it. It is widely used in aerospace, automobile, heavy machinery, oil field, rail transit, solar energy, fan production and general processing industries.

5. (Japan) Amada

Japan Amada is a world-class brand in the sheet metal business, and enjoys a high reputation in developed countries such as Japan, the United States or Europe. According to incomplete statistics, in recent years, the market share of similar products in the world ranks first, close to 70%.

In 1946, Amada Manufacturing Co., Ltd. was established by Isamu Amada (the founder), which was initially mainly engaged in the business of sheet metal machinery and cutting products. In 1955, he developed and manufactured a band saw disk called contour, which was sold in 1956 and purchased in 1965. The Torc-Pac brand in the United States and the Promecam brand in France were discontinued and sold under the name of Amada. As a result, "Amada" entered a period of rapid development and became a global brand in the sheet metal business.

6. (Japan) Okuma

Japan's largest machine tool production gantry machining center manufacturer, with a hundred years of machine tool manufacturing experience. Japan Okuma Co., Ltd. is one of the Japanese and CNC machine tool manufacturers. It has a history of more than 100 years. It produces various CNC lathes, turning centers, vertical, horizontal, gantry (pentahedron) machining centers, and CNC grinding machines. The output exceeds more than 7,000 units (sales in 2006 were 170 billion yen, about 1.5 billion US dollars), of which about 50% are exported. The outstanding features of Japan's Okuma products: good rigidity, high cutting efficiency, high precision, long life, It is famous for its convenient operation and has won praise from users all over the world.

 7. (Japan) Makino

Makino Milling Machine Co., Ltd., a world-renowned manufacturer of milling machines and EDM machines, has acquired a majority stake in LeBLond Machine Tool Corporation of the United States. To reflect Makino's participation, the company's name was changed to LeBLond Makino Asia Limited. With the expansion of new business, the company officially changed its name to Makino Asia Co., Ltd. on June 16, 1992.

Mr. Tsunezo Makino is the founder, the company was established in 1937, specializing in the production of type 1 vertical milling machines. Makino developed Japan's first CNC milling machine in 1958, and successfully developed Japan's first machining center in 1966. Makino International R&D Center has invested S$75 million to develop and improve not only Makino, but the human resources and intellectual capital of Singapore as a whole. It recruits talents from various industries around the world, becomes a hotbed of new ideas, new technologies and new products, and creates more valuable intellectual property.

1996 (Heisei 08) Successfully developed V55 vertical machining center, U32K, U35K high-speed underwater wire-cut EDM, high-speed gloss processing machine EDNCS series, mold 3D CAD/CAM UNIGRPHICS/EYE. High-speed water cutting EDM U32, U35 won the 26th Industrial Machinery Design Award.

Horizontal machining center A55 type D won the 31st Machinery Promotion Association Award.

Micron FF processing machine HYPER5 won the 16th Precision Industry Society Technology Award.

In 1999, V33/SG2.3 was successfully developed and became a new standard for high-speed machining.

In 2001, the Hyper 2 ultra-fine electric processing machine was launched to the market; the MAG4, a high-speed machining center for the aviation industry with 5-axis linear guide rails, was successfully launched.

In 2003, successfully developed the world's first 0.02mm automatic wire threading ultra-precision wire cutting machine.

8. (Germany) Grob

The German GROB company was established in 1926 and is located in Munich and headquartered in Mindelheim, Germany. GROB is a company that produces a full range of machine tools in the world, whether from standard machine tools

Headquartered in Mindelheim, Germany, GROB is a world-renowned manufacturer of machine tools and production lines, ranging from standard machine tools to complex production systems or assembly cells on cutting lines, to fully automatic Assembly line, GROB's craftsmanship and technology are always at the global leading level.

GROB China established a research and development center in 2017, which has laid a solid foundation for deeper innovation in products and technologies. With this belief and persistence, it has won the title of "National High-tech Enterprise". GROB (China) occupies about 75% of the market share of China's automotive powertrain, and its customer groups include not only Beijing Benz, BMW Brilliance, SAIC-GM, Volkswagen, Changan Ford and other well-known joint ventures, but also Geely, Zotye, National brands such as Hanlong and Chery. Not only in the automotive industry, the GA series five-axis linkage universal machining centers GA350 and GA550 independently produced by GROB China are also more and more popular in aerospace, tool mold, machinery, etc. Manufacturing and other fields of customers.

9. (United States)

Haas Automation is one of the manufacturers of CNC machine tools. The only production base in the world is located in Oxnard, California, with a plant area of more than 100,000 square meters. The annual output of Haas CNC machine tools has reached more than 12,500 units in 2006.

Since its inception, Haas Automation has used the most modern production processes to ensure high cost-effectiveness of machine tools. This move has resulted in steady annual growth and continued expansion of the production line. Haas regularly introduces innovative new machine tools to continuously improve existing production lines. In 2003, Haas set up its Asian headquarters in Shanghai, China, whose main function is to support local HFO (Haas CNC Machine Tool Store) to serve customers. Their HFO network provides prompt local service and quick repair support when needed, keeping nearly 10,000 Haas machines across the country in good operating condition. Each HFO is equipped with a full showroom, Haas trained and certified service personnel, an extensive spare parts inventory and a service vehicle on call

Since Mr. GeneHaas first introduced the Haas VF-1 vertical machining center, high-quality, high-value CNC technology has been established. The Haas line of machine tools spans from the small office mill to the large VS-3, with approximately 60 models to choose from.

 

10. (Germany) Emag

Headquartered in Salah, near Stuttgart, Germany, EMAG Group is the "hidden champion" of the typical German machine tool industry. Founded in 1867, the company has rich experience in machine tool manufacturing. EMAG Group's business is mainly distributed in the automobile manufacturing and supporting industries, machinery manufacturing industry and aerospace industry, renewable energy, power and petroleum industries. EMAG is the world's foremost manufacturer of CNC inverted machines.

The origins of EMAG go back to 1867. Originally a cast iron and machine tool factory in Bauzen, Saxony. The company was rebuilt in 1952, and the site was located between the cities of Stuttgart and Ulm, not far from Salah, where the company is today. The company was rebuilt and began to manufacture lathes.

In the 1980s, EMAG was very successful in the manufacture of highly automated CNC lathe cells. In 1992, EMAG introduced the inverted lathe as the world's machine tool manufacturer. The feature of this lathe is that the main shaft completes loading and unloading, and the main shaft travels while the tool rest is fixed. In other words, EMAG subverts traditional lathes.

The origins of EMAG go back to 1867. Originally a cast iron and machine tool factory in Bauzen, Saxony. The company was rebuilt in 1952, and the site was located between the cities of Stuttgart and Ulm, not far from Salah, where the company is today. The company was rebuilt and began to manufacture lathes. In 1992, the first inverted lathe was born in EMAG. Unlike the general horizontal lathe, the inverted lathe grabs the workpiece through the spindle, which subverts the traditional concept of automation in a revolutionary way. Compared with the traditional gantry truss manipulator or robot, this loading and unloading method has the advantage of low cost and reliable performance, and is especially suitable for the needs of high-precision mass production. Once launched, it has been favored by global customers represented by auto parts.

After 30 years of development, EMAG has evolved from a simple lathe into a compound machine tool capable of turning, drilling, boring, milling, grinding, gear hobbing and laser processing. The advantages are that the workpiece is automatically loaded and unloaded, the processing and takt time is short, the workpiece processing quality is high, the process chain is short, the process is reliable, and the single-piece processing cost is low. With the continuous improvement of production hardware and technical requirements for serial mass production, both final assembly manufacturers and component suppliers deeply feel that the multi-functional integrated production and processing center is a new development trend. At present, the products of the EMAG Group can cover the machining of two-thirds of round and non-round parts in automotive components.

EMAG Group has become the global market leader in the field of inverted automatic loading and unloading turning machines, leading the industry trend. In addition to the three production sites in Germany, EMAG has 29 brand subsidiaries worldwide. The export share accounts for almost 69% of the company's total turnover.

 

From the website: the world's top ten top machine tool brands (baidu.com)


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